Quality

Quality Built Into the Process

Intercast approaches quality as part of the manufacturing process, not as a final inspection step. Customer requirements, process control, inspection and verification are incorporated throughout development and production.

Quality System

Built Around Customer Requirements

Every component begins with understanding the customer's drawing, specifications, quality requirements and critical characteristics.

Intercast uses documented manufacturing and inspection processes to help ensure requirements are understood, monitored and verified throughout the production cycle.

Our quality approach supports consistent manufacturing, continuous improvement and the documentation required by customer and industry expectations.

Certifications

Certified Quality Systems

Intercast maintains quality management certifications that support customers in demanding industrial and aerospace markets.

AS9100D

AS9100D certification supports Intercast's quality management system for aerospace and other demanding applications.

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ISO 9001:2015

ISO 9001:2015 certification reflects Intercast's commitment to a documented quality management system and consistent manufacturing processes.

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Inspection & Testing

Verification Based on Component Requirements

Inspection and testing requirements vary by component, customer and application. Intercast incorporates the required verification activities into the manufacturing plan for each project.

Available inspection resources include in-house capabilities as well as externally coordinated testing when required by specification or customer requirements.

Liquid Penetrant Inspection

LPI

In-House

Used to evaluate surface-breaking discontinuities on applicable components.

Magnetic Particle Inspection

MPI

In-House

Used for applicable ferromagnetic components when required by the specification or inspection plan.

Radiographic Testing

Externally Coordinated

Radiographic inspection can be coordinated through external resources when required by the component or customer specification.

Process Control

Control From Development Through Production

Consistent quality depends on controlling the manufacturing process as well as inspecting the finished component.

Intercast monitors process requirements throughout production and applies inspection and verification activities based on the characteristics that matter to the customer and the application.

Customer Requirements Critical Characteristics Process Monitoring Inspection Planning Manufacturing Documentation Continuous Improvement

Traceability & Documentation

Supporting Customer and Industry Requirements

Depending on the component and program, manufacturing and quality records can be maintained to support customer, specification and traceability requirements.

Documentation requirements are reviewed as part of the project so that the appropriate inspection, process and quality records can be incorporated into the manufacturing plan.

Industry Membership

Investment Casting Institute Member

Intercast is a member of the Investment Casting Institute, supporting its continued connection to the investment casting industry and its technical community.

Investment Casting Institute

ICI Member

Project Quality

Quality Requirements Start With the Drawing

Quality planning begins with understanding the component, its application and the requirements that must be controlled and verified. Our team works with customers early in the project to identify those requirements and incorporate them into the manufacturing process.

Drawing & Specification Review Critical Requirement Identification Manufacturing & Inspection Planning Process Control Inspection & Testing Documentation & Verification

Start Your Project

Let's Talk About Your Part.

Send us your drawing and project requirements. Our team will review your application, quality requirements and manufacturing needs to help determine the right path forward.

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